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A new deformable self-clinching fastener

datacite.subject.fosEngenharia e Tecnologia::Engenharia Mecânica
dc.contributor.authorPragana, João P. M.
dc.contributor.authorSampaio, Rui F. V.
dc.contributor.authorClara, Ricardo G.
dc.contributor.authorBragança, Ivo M. F.
dc.contributor.authorSilva, Carlos M. A.
dc.contributor.authorMartins, Paulo A. F.
dc.contributor.authorBragança, Ivo
dc.date.accessioned2026-09-17T16:05:10Z
dc.date.available2026-09-17T16:05:10Z
dc.date.issued2024
dc.description.abstractThis work proposes a novel deformable self-clinching fastener for producing hidden lap joints suitable for both structural and electric power distribution applications. The fastener, characterized by an axisymmetric concave shape, is employed to fabricate hybrid busbar joints between electrically conductive strips of different materials and thicknesses. The self-clinching process with the new deformable fastener involves machining dovetail holes in both conductors and applying a squeezing force to the fastener to create a form-closed mechanical joint. The work encompasses both experimental investigations and numerical modeling using finite element analysis and is carried out on unit cells made from aluminum and copper conductors, which are representative of the joining process. The investigation evaluates force requirements, conducts destructive testing, and performs thermo-electric characterization of the new joints to conclude on the suitability of the new deformable self-clinching fastener for electric power distribution applications. Results indicate that while copper fasteners necessitate greater squeezing forces, they offer superior mechanical and thermo-electrical performance compared to aluminum fasteners in hybrid busbar joints.eng
dc.identifier.citationPragana, J. P. M., Sampaio, R. F. V., Clara, R. G., Bragança, I. M. F., Silva, C. M. A., & Martins, P. A. F. (2024). A new deformable self-clinching fastener. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications. https://doi.org/10.1177/14644207241236463
dc.identifier.doi10.1177/14644207241236463
dc.identifier.eissn2041-2975.
dc.identifier.urihttp://hdl.handle.net/10400.21/23080
dc.language.isoeng
dc.peerreviewedyes
dc.publisherSAGE
dc.relationAssociate Laboratory of Energy, Transports and Aeronautics
dc.relationPTDC/EME-EME/0949/2020
dc.relation.hasversionhttps://journals.sagepub.com/doi/10.1177/14644207241236463
dc.rights.uriN/A
dc.subjectJoining by forming
dc.subjectSelf-clinching
dc.subjectHybrid busbars
dc.subjectExperimentation
dc.subjectFinite element method
dc.titleA new deformable self-clinching fastenereng
dc.typecontribution to journal
dspace.entity.typePublication
oaire.awardNumberUIDB/50022/2020
oaire.awardTitleAssociate Laboratory of Energy, Transports and Aeronautics
oaire.awardURIinfo:eu-repo/grantAgreement/FCT/6817 - DCRRNI ID/UIDB%2F50022%2F2020/PT
oaire.citation.endPage1906
oaire.citation.issue10
oaire.citation.startPage1898
oaire.citation.titleJournal of Materials: Design and Applications: Part L:
oaire.citation.volume238
oaire.fundingStream6817 - DCRRNI ID
oaire.versionhttp://purl.org/coar/version/c_970fb48d4fbd8a85
person.familyNameBragança
person.givenNameIvo
person.identifier.ciencia-idAD1C-FCD3-0E95
person.identifier.orcid0000-0001-5409-619X
person.identifier.scopus-author-id55671241900
project.funder.identifierhttp://doi.org/10.13039/501100001871
project.funder.nameFundação para a Ciência e a Tecnologia
relation.isAuthorOfPublication7205d347-961d-49ea-a212-a15930de3c41
relation.isAuthorOfPublication.latestForDiscovery7205d347-961d-49ea-a212-a15930de3c41
relation.isProjectOfPublication1c76892c-cd3a-4e0f-9297-ba8cb3572b39
relation.isProjectOfPublication.latestForDiscovery1c76892c-cd3a-4e0f-9297-ba8cb3572b39

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