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Resistance element welding of sandwich laminates with hidden inserts

dc.contributor.authorCalado, Francisco N.
dc.contributor.authorPragana, João
dc.contributor.authorBragança, Ivo
dc.contributor.authorSilva, Carlos
dc.contributor.authorMartins, Paulo A. F.
dc.date.accessioned2023-05-16T07:52:42Z
dc.date.available2023-05-16T07:52:42Z
dc.date.issued2022-01
dc.description.abstractThis paper presents a new resistance element welding process capable of producing invisible lap joints between steel-polymer-steel composite laminates. The process involves pre-drilling a flat-bottom hole in each laminate to remove the polymer core and one of the steel sheets, and positioning a cylindrical insert inside the two adjoining holes for subsequent resistance welding. Finite element modeling is utilized to construct the weldability lobe and to identify the parameters that lead to the formation of acceptable joints. Experimental results confirm the applicability of the process to produce invisible lap joints without signs of material protrusions or local indentations resulting from squeezing the polymer out to create contact between the steel sheets. Destructive peel and shear tests allow determining the maximum forces that the joints can safely withstand and comparing their performance against alternative joined by forming lap joints in which the mechanical interlocking is also hidden inside the laminates.pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.citationCALADO, Francisco N.; [et al] – Resistance element welding of sandwich laminates with hidden inserts. International Journal of Advanced Manufacturing Technology. ISSN 0268-3768. Vol. 118, N.º 5-6 (2022), pp. 1565-1575.pt_PT
dc.identifier.doi10.1007/s00170-021-08063-6pt_PT
dc.identifier.eissn1433-3015
dc.identifier.issn0268-3768
dc.identifier.urihttp://hdl.handle.net/10400.21/16034
dc.language.isoengpt_PT
dc.peerreviewedyespt_PT
dc.publisherSpringerpt_PT
dc.relationAssociate Laboratory of Energy, Transports and Aeronautics
dc.relation.publisherversionhttps://link.springer.com/article/10.1007/s00170-021-08063-6pt_PT
dc.subjectResistance element weldingpt_PT
dc.subjectHidden insertspt_PT
dc.subjectComposite laminatespt_PT
dc.subjectLap jointspt_PT
dc.subjectWeldabilitypt_PT
dc.subjectFinite element methodpt_PT
dc.subjectExperimentationpt_PT
dc.titleResistance element welding of sandwich laminates with hidden insertspt_PT
dc.typejournal article
dspace.entity.typePublication
oaire.awardTitleAssociate Laboratory of Energy, Transports and Aeronautics
oaire.awardURIinfo:eu-repo/grantAgreement/FCT/6817 - DCRRNI ID/UIDB%2F50022%2F2020/PT
oaire.citation.endPage1575pt_PT
oaire.citation.issue5-6pt_PT
oaire.citation.startPage1565pt_PT
oaire.citation.titleInternational Journal of Advanced Manufacturing Technologypt_PT
oaire.citation.volume118pt_PT
oaire.fundingStream6817 - DCRRNI ID
person.familyNameda Fonseca Matos Pragana
person.familyNameBragança
person.familyNameSilva
person.givenNameJoão Pedro
person.givenNameIvo
person.givenNameCarlos
person.identifier465039
person.identifier.ciencia-id5C1E-6DBE-E60D
person.identifier.ciencia-idAD1C-FCD3-0E95
person.identifier.ciencia-idC01F-D665-9513
person.identifier.orcid0000-0002-3599-7053
person.identifier.orcid0000-0001-5409-619X
person.identifier.orcid0000-0003-3837-5185
person.identifier.ridM-6219-2013
person.identifier.scopus-author-id55671241900
person.identifier.scopus-author-id55932125100
project.funder.identifierhttp://doi.org/10.13039/501100001871
project.funder.nameFundação para a Ciência e a Tecnologia
rcaap.rightsclosedAccesspt_PT
rcaap.typearticlept_PT
relation.isAuthorOfPublication4483ff00-ab0c-4c6a-8c59-ae85e3b0c18b
relation.isAuthorOfPublication7205d347-961d-49ea-a212-a15930de3c41
relation.isAuthorOfPublication474b87cb-811f-4e26-9af9-0e3c06cdcd80
relation.isAuthorOfPublication.latestForDiscovery474b87cb-811f-4e26-9af9-0e3c06cdcd80
relation.isProjectOfPublication1c76892c-cd3a-4e0f-9297-ba8cb3572b39
relation.isProjectOfPublication.latestForDiscovery1c76892c-cd3a-4e0f-9297-ba8cb3572b39

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