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- Preliminary study on the use of biodiesel obtained from waste vegetable oils for blending with hydrotreated kerosene fossil fuel using Calcium Oxide (CaO) from natural waste materials as heterogeneous catalystPublication . Ozkan, Sila; Puna, Jaime; Gomes, João; Cabrita, T.; Palmeira, José; Santos, Maria TeresaIn this experimental work, calcium from natural seafood wastes was used as a heterogeneous catalyst separately or in a blend of "shell mix" for producing biodiesel. Several chemical reaction runs were conducted at varied reaction times ranging from 30 min to 8 h, at 60 degrees C, with a mass content of 5% (W-cat./W-oil) and a methanol/oil molar ratio of 12. After the purification process, the biodiesel with fatty acid methyl ester (FAME) weight content measured was higher than 99%, which indicated that it was a pure biodiesel. This work also showed that the inorganic solid waste shell mixture used as the heterogeneous catalyst can be reused three times and the reused mixture still resulted in a FAME content higher than 99%. After 40 different transesterification reactions were performed using liquid (waste cooking oils) and solid (calcium seafood shells) wastes for producing biodiesel, under the specific conditions stated above, we found a successful, innovative, and promising way to produce biodiesel. In addition, blends prepared with jet fuel A1 and biodiesel were recorded with no invalid results after certain tests, at 25 degrees C. In this case, except for the 10% blend, the added biodiesel had no significant effect on the viscosity (fluidity) of the biojet fuel.
- Study on the use of MgAl hydrotalcites as solid heterogeneous catalysts for biodiesel productionPublication . Gomes, João; Puna, Jaime; Gonçalves, Lissa M.; Bordado, JoãoThis paper, reports experimental work on the use of new heterogeneous solid basic catalysts for biodiesel production: double oxides of Mg and Al, produced by calcination, at high temperature, of MgAl lamellar structures, the hydrotalcites (HT). The most suitable catalyst system studied are hydrotalcite Mg:Al 2:1 calcinated at 507 degrees C and 700 degrees C, leading to higher values of FAME also in the second reaction stage. One of the prepared catalysts resulted in 97.1% Fatty acids methyl esters (FAME) in the 1st reaction step, 92.2% FAME in the 2nd reaction step and 34% FAME in the 3rd reaction step. The biodiesel obtained in the transesterification reaction showed composition and quality parameters within the limits specified by the European Standard EN 14214. 2.5% wt catalyst/oil and a molar ratio methanol:oil of 9:1 or 12:1 at 60 -65 degrees C and 4 h of reaction time are the best operating conditions achieved in this study. This study showed the potential of Mg/Al hydrotalcites as heterogeneous catalysts for biodiesel production. (C) 2011 Elsevier Ltd. All rights reserved.
- Solvent assisted biodiesel production by co-processing beef tallow and soybean oil over calcium catalystsPublication . Dias, Ana Paula Soares; Ramos, Marta; Catarino, Mónica Inês; Puna, Jaime; Gomes, JoãoDue to sustainability issues, biodiesel must be produced from low-grade fats and the conventional homogeneously-catalyzed processes must be replaced by more efficient and more profitable production processes such as heterogeneous ones. Biodiesel (fatty acids methyl esters, FAME) was produced from a mixture (50 wt%) of soybean oil and non-edible beef tallow over heterogeneous calcium-based catalysts obtained by calcination of scallop shells. In order to improve the catalytic performances, solvent assisted methanolysis was conducted using alcohols (ethanol, 1-propanol, isopropanol and isobutanol), acetone, methylcyclohexane, and tetrahydrofuran (THF) with Vmethanol/Vsolvent = 2.8. Catalytic data revealed that alcohol solvents adsorb competitively with methanol on the catalyst active sites reducing the FAME yield due to their slower alcoholysis rates. Hexane and methylcyclohexane are inadequate for methanolysis reactions since they are immiscible with methanol. THF and acetone are immiscible with the co-produced glycerin, which favors methyl esters formation by displacing the chemical equilibrium towards reaction products. Acetone performs better than THF (FAME yield gain of 14% against 3%) because of its higher miscibility with methanol. THF was the most effective solvent to avoid fat adsorption on the catalyst surface, a key factor for catalyst stability, and to improve the glycerin purity.
- Strontium-doped lime catalysts for biodiesel production: activity and stability during soybean oil methanolysisPublication . Dias, Ana Paula Soares; Puna, Jaime; Neiva Correia, Maria Joana; Gomes, João; Bordado, JoãoBiodiesel produced by alcoholysis of vegetable oils is a low carbon fuel, which can replace the fossil diesel in internal combustion engines. CaO is a cheap and environmentally benign material showing interesting catalytic performances in the methanolysis reaction of vegetable oils. However, the reaction rate is slower than the conventional homogeneous-catalyzed by sodium methoxide. In order to improve the catalytic activity, lime catalyst (commercial) was doped with different amounts of strontium. The catalysts, prepared by wet impregnation using aqueous solutions of nitrate salt, were calcined at 575 °C and 800 °C. The physical-chemical characterization of catalysts showed that the doping element had an apparently null effect on the basicity assessed by Hammett indicators. The Ca(OH)2, with weak basicity, formed in the Sr-modified catalysts eventually masked the Sr effect on the basicity. In the tested conditions, all the prepared catalysts were active allowing fatty acid methyl esters’ (FAME) yields higher than 94%. The catalyst stability tests, performed without intermediate reactivation, showed that Sr dopant promoted accelerated decay due to calcium diglyceroxide formation which is leached into the reaction medium. High temperature calcination had a negative effect on the catalyst stability due to the formation of Ca(OH)2. Such undesired effect was prompted by the Sr dopant.
- Biodiesel production from waste frying oils over lime catalystsPublication . Puna, Jaime; Correia, Maria Joana Neiva; Dias, Ana Paula Soares; Gomes, João; Bordado, JoãoBiodiesel production from semi-refined oils (SRO) and waste frying oils (WFO) was studied using commercial CaO as heterogeneous catalyst. The methanolysis tests were carried out in mild reaction conditions (62 A degrees C, atmospheric pressure). With such conditions, SRO (soybean and rapeseed) allowed to produce a biodiesel containing 97-98 % of methyl esters (FAME), whereas WFO only provided 86-87 % of FAME. The lower FAME yield for WFO oil is ascribable to the partial neutralization of the catalyst by free fatty acids. Also, soaps formation from the WFO oil reduced the weight yield of the oil phase (containing FAME) obtained and increased the MONG content of the glycerin phase. The catalysts stability tests showed high stability even when WFO oil was processed. Catalytic tests performed with blends of WFO/semi-refined oils showed blending as a good strategy to process low value raw oils with minor decay of the catalyst performance. Both WFO and semi-refined oils showed S-shape kinetics curves thus discarding significant differences of the reaction mechanisms.
- Biodiesel production processes and sustainable raw materialsPublication . Ramos, Marta; Dias, Ana; Puna, Jaime; Gomes, João; Bordado, JoãoEnergy security and environmental concerns, related to the increasing carbon emissions, have prompted in the last years the search for renewable and sustainable fuels. Biodiesel, a mixture of fatty acids alkyl esters shows properties, which make it a feasible substitute for fossil diesel. Biodiesel can be produced using different processes and different raw materials. The most common, first generation, biodiesel is produced by methanolysis of vegetable oils using basic or acid homogeneous catalysts. The use of vegetable oils for biodiesel production raises serious questions about biodiesel sustainability. Used cooking oils and animal fats can replace the vegetable oils in biodiesel production thus allowing to produce a more sustainable biofuel. Moreover, methanol can be replaced by ethanol being totally renewable since it can be produced by biomass fermentation. The substitution of homogeneous catalyzed processes, nowadays used in the biodiesel industry, by heterogeneous ones can contribute to improve the biodiesel sustainability with simultaneous cost reduction. From the existing literature on biodiesel production, it stands out that several strategies can be adopted to improve the sustainability of biodiesel. A literature review is presented to underline the strategies allowing to improve the biodiesel sustainability.
- The role of alkali dopants on the oil methanolysis behavior of lime catalyst: activity & stabilityPublication . Soares Dias, A. P.; Puna, Jaime; Gomes, João; Ramos, Marta; Rijo, Bruna; Bordado, JoãoHeterogeneous basic catalysts, namely calcium oxide, are referred to as promising catalysts for biodiesel (FAME, fatty acid methyl esters) production since they can be easily separated from the reaction medium allowing them to operate in a continuous mode. Despite the relatively high catalytic activity of calcium catalysts, they present slower alcoholysis rates than homogeneous conventional catalysts (sodium or potassium methanoate). In order to improve the catalytic activity, CaO-based catalysts, modified with alkali elements (Li, Cs, Sr, and Mg) were prepared. Dopant element contents of 10% and 30%, as weight basis (5–50% molar), were introduced by wet impregnation using aqueous solutions of nitrate salts. The effect of calcination temperature (575°C and 800°C) on both activity and stability was studied. All the prepared catalysts, raw and alkali modified, showed pKa<15.0 when characterized by Hammett indicators in methanolic solution. Such basicity is characteristic of Ca hydroxide, thus indicating that the catalysts surfaces were covered with Ca-OH species. FAME yield, in soybean oil methanolysis, higher than 96% was obtained for the first batch reaction for all the tested catalysts showing that alkali dopants have an almost nihil effect on the catalysts performances. The deactivation tests performed with catalysts without intermediate reactivation showed that calcination temperature plays a major role in stability as it enhances the formation of calcium diglyceroxide. The presence of Ca hydroxide in fresh catalysts appears to be responsible for fast deactivation. The dopant elements prompt the catalysts deactivation. Catalysts calcined at higher temperatures showed slower deactivation, which can be due to the formation of larger particles, thus reducing the contact with the formed glycerin. Alkali dopants enhanced the CaO sintering for the highest calcination temperature. Calcium diglyceroxide formed during the reaction is responsible for deactivating the catalyst, due to leaching, and such effect is prompted by alkali dopants.
- Soybean oil transesterification for biodiesel production with micro-structured calcium oxide (CaO) from natural waste materials as a heterogeneous catalystPublication . Santos, Samuel; Nobre; Gomes, João; Puna, Jaime; Quinta-Ferreira, Rosa; J.C. Bordado, J. Moura Bordado, J.C.M. BordadoIn this study, micro-structured calcium oxide obtained from the calcination (850 degrees C for 3 h) of Gallus gallus domesticus (chicken) eggshells was used as a catalyst in the transesterification of soybean oil. This catalyst was characterized by Scanning Electron Spectroscopy (SEM) methods. The structure of the obtained CaO showed several agglomerates of white granular solids with a non-regular and unsymmetrical shape. In terms of calcium oxide catalytic activity, three different catalyst loadings (1%wt, 3%wt, and 5%wt) were tested for the same reaction conditions, resulting in transesterification yields of 77.27%wt, 84.53%wt, and 85.83%wt respectively. The results were compared to the current literature, and whilst they were lower, they were promising, allowing us to conclude that the tendency of yield improvement for this reaction, when the size range of catalyst particles is to be reduced to a nano scale, can be verified.
- Biodiesel production over lime. Catalytic contributions of bulk phases and surface Ca species formed during reactionPublication . Soares Dias, Ana Paula; Puna, Jaime; Gomes, João; Maria Joana, Neiva Correia; Bordado, JoãoLime is pointed out as an effective catalyst for biodiesel production by oil methanolysis. Several Ca phases are formed during reaction. Each Ca phase has different contribution to the catalyzed process. Using CaO as a catalyst, S shape kinetics curve was observed and the induction period can be ascribed to the Ca(OH)(2) formation. When Ca(OH)(2), prepared by contacting CaO with H2O, is used as catalyst the initial period with a slow rate of transesterification has almost vanished. Besides, if the catalyst surface is totally converted into methoxide species the induction period is longer than the analogous obtained with CaO. This is an indication that the methoxide species strongly bonded to Ca are less reactive. The calcium diglyceroxide material (CaO_diglyc), prepared by contacting CaO with a mixture of methanol and glycerol, displays a totally different kinetics curve with no induction period. The faster kinetics and the Ca species detected in the glycerin phase seem to underline a non-negligible homogeneous process contribution. The characterization of the post-reaction catalysts underlines the relevance of the surface and bulk catalyst modifications. Calcium hydroxide can be pointed out as the active phase whereas calcium diglyceroxide is responsible for the catalyst deactivation due to calcium leaching.
- Advances on the development of novel heterogeneous catalysts for transesterification of triglycerides in biodieselPublication . Puna, Jaime; Gomes, João; Correia, M. Joana N.; Dias, A. P. Soares; Bordado, J. C.This paper describes experimental work done towards the search for more profitable and sustainable alternatives regarding biodiesel production, using heterogeneous catalysts instead of the conventional homogenous alkaline catalysts, such as NaOH, KOH or sodium methoxide, for the methanolysis reaction. This experimental work is a first stage on the development and optimization of new solid catalysts, able to produce biodiesel from vegetable oils. The heterogeneous catalytic process has many differences from the currently used in industry homogeneous process. The main advantage is that, it requires lower investment costs, since no need for separation steps of methanol/catalyst, biodiesel/catalyst and glycerine/catalyst. This work resulted in the selection of CaO and CaO modified with Li catalysts, which showed very good catalytic performances with high activity and stability. In fact FAME yields higher than 92% were observed in two consecutive reaction batches without expensive intermediate reactivation procedures. Therefore, those catalysts appear to be suitable for biodiesel production.