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- Fatigue life of a railway wheel under uniaxial and multiaxial loadingsPublication . Soares, Henrique; Anes, Vitor; de Freitas, M.; Reis, LuisIn this paper, a railway wheel material is under evaluation using multiaxial fatigue testing. The experiments were conducted using a servo-hydraulic machine with standardized specimens. All samples were machined from a single worn-out railway wheel. The damage scale between normal and shear stresses was evaluated in the normal stress space for proportional and non-promotional loadings. Moreover, the uniaxial SN curves were obtained. A critical plane analysis was performed using theoretical criteria and experimental results. Results show a strong influence of heat treatments on the material fatigue behavior.
- Evaluation and numerical modeling of phenomenological approach for AZ31B-F magnesium alloy under multiaxial fatiguePublication . Moreira, R.; Anes, Vitor; Freitas, M. De; Reis, L.Magnesium alloys have been attractive to use in structural components due to their high strength to weight ratio, low density and high damping capacity. However, magnesium alloys show peculiar plastic deformation mechanisms under cyclic loads (twinning and de-twinning) that causes the asymmetric material behaviour and limits their use in structural components. Recent researches indicate that this type of plastic deformation mechanism cannot be fully characterized using the typical tools used in steels. Therefore, the phenomenological Hypo-strain (HYPS) model has been developed to capture the asymmetric behaviour of magnesium alloys under uniaxial and multiaxial loadings. This study aims to evaluate the phenomenological Hypo-strain approach for AZ31B-F magnesium alloy and to implement the HYPS model on an external subroutine (UMAT) to run on Abaqus. The goal is to reach a numerical tool that can be used to accurately describe the cyclic elastic-plastic behaviour of magnesium alloys in synergy with finite element packages. In order to characterize the cyclic behaviour of AZ31B-F magnesium alloy, experimental tests were performed considering proportional and non-proportional loadings. To evaluate the implemented model in UMAT, these results were correlated with the experiments and with the analytical HYPS approach. Moreover, the estimates were also correlated with the Armstrong-Frederick model available on Abaqus/Standard 6.14 library. The results have shown that the HYPS model was successful implemented on the UMAT subroutine with a good correlation between experimental tests and the HYPS model. Some remarks between the HYPS and Armstrong-Frederick models are drawn.
- Fatigue damage assessment under random and variable amplitude multiaxial loading conditions in structural steelsPublication . Anes, Vitor; Caxias, J.; Freitas, M.; Reis, L.Fatigue damage assessment of multiaxial random loadings is a complex issue and a subject of actual interest in mechanical design. In this work, the performance of the stress scale factor (SSF) criterion is evaluated under variable amplitude loading conditions, and damage accumulation approaches. This evaluation is performed by taking into account two types of loading spectra, namely the loading block spectra (where the loading pattern is well identified and repeated until rupture), and the random loading spectra (where the stochastic behaviour of the axial and shear loading components do not allow a direct identification of the loading pattern). Moreover, the validity of the hypothesis in which the SSF damage map remains valid for any high strength steel under variable amplitude loading conditions is also inspected by analysing fatigue life correlation of the 1050 QT steel and the 304L stainless steel under a multiaxial loading block.
- Effect of shear/axial stress ratio on multiaxial non-proportional loading fatigue damage on AISI 303 steelPublication . Anes, Vitor; Reis, Luis; de Freitas, M.In this paper, we investigate the cyclic response of AISI 303 stainless steel subjected to non-proportional loads with different amplitude ratios between shear stresses and normal stresses. Based on the experiments, a relationship between the proportional reference load and a varied range of non-proportional loads was established. To achieve this objective, an experimental program was implemented to evaluate the non-proportional parameter Y. Then, the evolution of this parameter was analyzed with the number of cycles to failure and with the ratio between shear and normal stresses, finally, the evolution of the non-proportional parameter Y was mapped by two functions. The results show that the non-proportional response of the AISI 303 can be estimated using the two functions obtained. This allows the estimation of the relationship between non-proportional and proportional stresses as a function of the number of cycles to failure together with the relationship between shear and normal stresses. The results obtained have direct application in the evaluation of accumulated damage, assessed in real-time, resulting from variable amplitude loading spectra. This is of particular interest for the evaluation of structural health monitoring of structures and mechanical components.
- Damage evaluation under complex fatigue loading conditionsPublication . Reis, Luis; Caxias, J.; Soares, Henrique; Rodrigues da Costa, Pedro; Anes, Vitor; Freitas, M.Fatigue damage and life assessment of multiaxial loadings is still an issue yet to resolve. Many methods have been proposed with promising agreements with the experimental results. However, the performance of such methods is, more than often, purely based on fatigue tests with simple loading conditions. In this work the stress scale factor (SSF) criterion and the virtual cycle counting (vcc) method are used to estimate fatigue life and damage accumulation with two damage accumulation rules. Fatigue tests were carried out with three different variable amplitude random loadings, applied to several specimens made from a 42CrMo4 high-strength steel. Fatigue crack plane measurements were compared with predictions from several critical plane models. The applied methods provided very acceptable results making the SSF package (SSF equivalent stress and virtual cycle counting method) a good method to estimate fatigue life and assessment of the damage accumulation in random fatigue loadings.
- Fatigue damage map of AZ31B-F magnesium alloys under multiaxial loading conditionsPublication . Anes, Vitor; Reis, Luís; Freitas, ManuelIn this work, the mechanical behavior of the AZ31B-F magnesium alloy under cyclic loading is analyzed with the goal of contributing to the advancement of its use in the design of AZ31B-F components and structures. To achieve this goal, an experimental program was implemented to evaluate the cyclic response of the AZ31B-F under specific proportional loads with different stress amplitude ratios. Afterwards, regression methods were applied to extend the experimental data to a wide range of proportional loads. As a result, the AZ31B-F damage map, a material property that stablishes the damage scale between normal and shear stresses for finite life loading regimes, was obtained. In addition, a safety factor was developed for the AZ31B-F material when subjected to proportional loading. The achieved results have a direct application in mechanical design of components/structures made of AZ31B-F contributing to its reliability.