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Exploring wire-arc additive manufactured rivets for joining hybrid electrical busbars

2024-11Research article Restricted access
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authorProfile.emailbiblioteca@isel.pt
datacite.subject.fosEngenharia e Tecnologia::Engenharia Mecânica
dc.contributor.authorRosado, Pedro M. S.
dc.contributor.authorSampaio, Rui F. V.
dc.contributor.authorPragana, João P. M.
dc.contributor.authorBragança, Ivo
dc.contributor.authorSilva, Carlos M. A.
dc.contributor.authorMartins, Paulo A. F.
dc.date.accessioned2025-08-26T10:36:50Z
dc.date.available2025-08-26T10:36:50Z
dc.date.issued2024-11
dc.description.abstractThis paper presents a joining by plastic deformation process for fabricating hybrid electrical busbars made from copper and aluminum sheets. The process comprises the innovative use of wire-arc additive manufacturing to deposit copper rivets at specific locations on the copper sheets, the machining of slots with the required geometry in the aluminum sheets, and the compression of the copper sheets to force the rivets into the pre-machined slots of the aluminum sheets, creating form-closed mechanical interlocks. The work combines experimentation and finite element modeling to analyze the influence of the most significant process parameters, and the electrical performance of the hybrid busbar joints is evaluated and compared to that of conventional fastened joints at different service temperatures. Results demonstrate the effectiveness and potential advantages of the new joining by plastic deformation process for fabricating hybrid electrical busbars.eng
dc.identifier.citationRosado, P. M. S., Sampaio, R. F. V., Pragana, J. P. M., Bragança, I. M. F., Silva, C. M. A., & Martins, P. A. F. (2024). Exploring wire-arc additive manufactured rivets for joining hybrid electrical busbars. Journal of Advanced Joining Processes, 10, 1-9. https://doi.org/10.1016/j.jajp.2024.100272
dc.identifier.doihttps://doi.org/10.1016/j.jajp.2024.100272
dc.identifier.issn2666-3309
dc.identifier.urihttp://hdl.handle.net/10400.21/22036
dc.language.isoeng
dc.peerreviewedyes
dc.publisherElsevier
dc.relation.hasversionhttps://www.sciencedirect.com/science/article/pii/S2666330924000888?via%3Dihub
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/
dc.subjectJoining by plastic deformation
dc.subjectAdditive manufacturing
dc.subjectHybrid electrical busbars
dc.subjectExperimentation
dc.subjectFinite element modelling
dc.titleExploring wire-arc additive manufactured rivets for joining hybrid electrical busbarseng
dc.typeresearch article
dspace.entity.typePublication
oaire.citation.endPage9
oaire.citation.startPage1
oaire.citation.titleJournal of Advanced Joining Processes
oaire.citation.volume10
oaire.versionhttp://purl.org/coar/version/c_be7fb7dd8ff6fe43
person.familyNameBragança
person.givenNameIvo
person.identifier.ciencia-idAD1C-FCD3-0E95
person.identifier.orcid0000-0001-5409-619X
person.identifier.scopus-author-id55671241900
relation.isAuthorOfPublication7205d347-961d-49ea-a212-a15930de3c41
relation.isAuthorOfPublication.latestForDiscovery7205d347-961d-49ea-a212-a15930de3c41

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