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- Investigation of cooperative effects between Pt/zeolite hydroisomerization catalysts through kinetic simulationsPublication . Mendes, Pedro; Silva, João; Ribeiro, M Filipa; Daudin, Antoine; Bouchy, ChristopheA kinetic dual-function model was employed to simulate the performance of binary mixtures of Pt/zeolite catalysts (so-called hybrid catalysts) in the hydroconversion of n-paraffins. The catalytic activity and the maximal yield in feed isomers were simulated for mixtures of catalysts with distinct characteristics to investigate the conditions in which cooperative effects based on metal-acid balance may arise. Superior performances of the hybrids compared to both individual catalysts could be achieved in most of the simulated systems, particularly when mixing Pt-catalysts containing zeolites with dissimilar characteristics. A careful choice of the proportion and metal-acid balance of individual catalysts is, nevertheless, necessary. Moreover, the cooperation in the hybrid catalysts was rationalized based on the performance of the individual catalysts being mixed. The more alike the individual catalysts, to a certain extent, the broader the range of metal to acid sites ratio over which hybrids perform better than both individuals. On the other hand, the relative gain in performance arising from the cooperative effect would decrease. This study unveils hence the influence of each one of the preparation parameters of hybrid catalysts on its behaviour shedding light into the complexity of such catalytic systems.
- Bifunctional intimacy and its interplay with metal-acid balance in shaped hydroisomerization catalystsPublication . Mendes, Pedro; Silva, João M; Ribeiro, M Filipa; Daudin, Antoine; Bouchy, ChristopheThe combined impact of platinum location and metal-acid balance on the catalytic performances of HUSY zeolite alumina-shaped bifunctional catalysts was evaluated inn-hexadecane hydroconversion reaction. For well-balanced catalysts, the deposition of Pt in the alumina resulted in lower isomerization selectivity as compared to when platinum was located in the zeolite. In the latter case, the maximal distance between Pt and acid sites was found to be in the nanometric scale (high intimacy) whereas in the former it was in the micrometric scale (low intimacy), particularly due to the presence of large clusters of HUSY zeolite. Nevertheless, whenever proper balance between functions was not ensured in high-intimacy catalysts, the low-intimacy and well-balanced catalysts were shown to perform better. The requirement for nanometric metal-acid sites intimacy must be hence combined with an adequate metal-acid balance to achieve optimal catalytic performance.
- Synergies, cooperation and other effects: a review for hydroconversion catalystsPublication . Mendes, Pedro S. F.; Silva, João M; Ribeiro, M Filipa; Daudin, Antoine; Bouchy, ChristopheMixing different components is the basis of chemistry. In heterogeneous catalysis, combinations of different active phases are frequently used, but involved in a mysterious way similar to alchemy. The language employed to describe such systems is typically imprecise due to the lack of clear definitions and efforts to quantify the observed performances. In this review, focused in the particular case of bifunctional catalysis, a set of definitions is provided aiming at an analytical and coherent examination of the literature. The works on hybrid zeolite based catalysts for hydroconversion processes are reviewed, and an attempt to classify the various origin of potential cooperation effects is provided. By such means, we hope to provide not only a clear view on the current state-of-the-art on hydroconversion catalysts but also a common framework for a more rigorous investigation of possible synergies of hybrid catalysts over all catalysed reactions.
- Quantification of metal-acid balance in hydroisomerization catalysts: a step further toward catalyst designPublication . Mendes, Pedro S. F.; Silva, João; Ribeiro, M. Filipa; Duchene, Pascal; Daudin, Antoine; Bouchy, ChristopheA methodology was developed to interpret the results of n-.paraffins hydroisomerization over bifunctional catalysts based on two simple kinetic models used consecutively. First, a macrokinetic model was used to obtain the corresponding turnover frequency over the acid sites and the maximum of C-16 isomer yield. Second, a dual-function model was used to correlate these catalytic descriptors to the ratio of metal to acid sites of the catalyst. To illustrate the methodology, Pt/HBEA and Pt/HUSY catalysts with different Pt loadings were evaluated. The impact of metal-acid balance on the catalytic turnover frequency and the maximal C-16 isomer yield were adequately captured for the bifunctional HUSY and HBEA catalysts. Moreover, the parameters of the dual-function model revealed to be intrinsic to the catalytic properties of the zeolite under the scope. This methodology is believed to be of interest for information-driven catalyst design for the hydroisomerization of n-paraffins.
- From powder to extrudate zeolite-based bifunctional hydroisomerization catalysts: on preserving zeolite integrity and optimizing Pt locationPublication . Mendes, Pedro; Silva, João; Ribeiro, M Filipa; Daudin, Antoine; Bouchy, ChristopheThe development of zeolite-based hydroisomerization catalysts in the powder form is widely spread in scientific literature but shaped bodies are the ones being employed in industry. This work aims at bridging that gap. The shaping procedure for HUSY zeolite in presence of an alumina binder disclosed herein achieved a full conservation of zeolite properties, e.g. porosity and Brønsted acidity. When Pt was located inside the zeolite and an homogeneous Pt distribution along the extrudate was ensured, shaped Pt-containing catalysts had similar hydroisomerization performances to those of powder Pt/zeolite in terms of turnover frequency per Brønsted acid site and maximal feed isomers yield. Conversely, non-uniform distribution of Pt along the extrudates diameter (millimetric scale) was observed to reduce the feed isomers yield. This was tentatively explained by the lower local metal to acid sites ratio in the core of the extrudates. Optimal performance of shaped bifunctional catalysts requires, hence, an adequate metal to acid sites ratio throughout the whole catalyst (i.e. at millimetric and nanometric scale), even if full intimacy between catalytic functions is ensured at the nanoscale by the selective deposition of Pt inside the zeolite.