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Authors
Advisor(s)
Abstract(s)
A Indústria 4.0 veio introduzir grandes mudanças, não só na necessidade de altos níveis de automação, mas sobretudo na necessidade de processos de comunicação eficientes. Assim, surgiu o conceito de fábrica inteligente, onde a automação e a troca de informação são a base para todos os processos. De modo a existir uma troca de informação eficaz, a interligação de todos os sistemas organizacionais com os processos e os trabalhadores é fundamental. Para facilitar a comunicação entre os processos e os operadores, surgiram (no século passado) os sistemas de supervisão controlo e aquisição de dados (SCADA - Supervisory Control and Data Acquisition). Desta forma, torna-se importante compreender o papel destes sistemas na revolução industrial em curso.
No âmbito desta temática, este Trabalho Final de Mestrado propõe o projeto de um software SCADA aplicado a um parque de combustíveis, para integrar o conceito de fábrica inteligente. No projeto do software SCADA, foram abordadas algumas das novas capacidades exigidas aos sistemas SCADA, introduzidas pela Indústria 4.0, como a interação com a internet industrial das coisas, a comunicação máquina-máquina, o Big Data e a Cibersegurança. O projeto foi desenvolvido recorrendo à plataforma de software comercial Ignition, que possibilita que o software SCADA projetado se ligue diretamente com todos os dispositivos presentes nas várias indústrias, independentemente das suas marcas.
O software SCADA desenvolvido permite integrar os conceitos referidos dando a capacidade aos utilizadores de supervisionarem os processos, com base nas recomendações da norma ANSI/ISA-101.01-2015. A supervisão é possibilitada tanto no chão de fábrica como em qualquer lugar do mundo, através de qualquer dispositivo conectado à internet. Este software permite ainda recolher e transmitir informações sobre o estado dos processos, aceder a informações provenientes de outros programas organizacionais e gerar alertas/alarmes notificando os utilizadores. O software foi desenvolvido com sucesso para o caso de estudo, aplicando uma abordagem da Indústria 4.0.
Industry 4.0 introduced major changes, not only in the need for high levels of automation, but above all in the need for efficient communication processes. Thus, the concept of smart factory arose, where automation and information exchange are the basis for all processes. In order to have an effective information exchange, the interconnection of all organizational systems with processes and workers is essential. To facilitate communication between processes and operators, (in the last century), supervisory control and data acquisition systems (SCADA) emerged. Thus, it is important to understand the role of these systems in the ongoing industrial revolution. Within this theme, this Final Master's Project proposes the design of a SCADA software applied to a fuel park, to integrate the concept of smart factory. In the SCADA software project, some of the new capabilities required of SCADA systems introduced by Industry 4.0, were addressed, such as the interaction with the industrial internet of things, the cloud computing, machine-to-machine communication, Big Data, and Cybersecurity. The project was developed using the commercial software platform Ignition, which allows the designed SCADA software to connect directly with all devices present in the various industries, regardless of their brands. The designed SCADA software allows you to integrate the concepts mentioned giving users the ability to supervise the processes, based on the recommendations of the ANSI/ISA-101.01-2015 standard. Supervision is made possible both on the shop floor and anywhere in the world, rough any device connected to the internet. This software also allows you to collect and transmit information about the status of processes, access information from other organizational programs and generate alerts/alarms notifying users. The software was successfully developed for the case study, applying an Industry 4.0 approach.
Industry 4.0 introduced major changes, not only in the need for high levels of automation, but above all in the need for efficient communication processes. Thus, the concept of smart factory arose, where automation and information exchange are the basis for all processes. In order to have an effective information exchange, the interconnection of all organizational systems with processes and workers is essential. To facilitate communication between processes and operators, (in the last century), supervisory control and data acquisition systems (SCADA) emerged. Thus, it is important to understand the role of these systems in the ongoing industrial revolution. Within this theme, this Final Master's Project proposes the design of a SCADA software applied to a fuel park, to integrate the concept of smart factory. In the SCADA software project, some of the new capabilities required of SCADA systems introduced by Industry 4.0, were addressed, such as the interaction with the industrial internet of things, the cloud computing, machine-to-machine communication, Big Data, and Cybersecurity. The project was developed using the commercial software platform Ignition, which allows the designed SCADA software to connect directly with all devices present in the various industries, regardless of their brands. The designed SCADA software allows you to integrate the concepts mentioned giving users the ability to supervise the processes, based on the recommendations of the ANSI/ISA-101.01-2015 standard. Supervision is made possible both on the shop floor and anywhere in the world, rough any device connected to the internet. This software also allows you to collect and transmit information about the status of processes, access information from other organizational programs and generate alerts/alarms notifying users. The software was successfully developed for the case study, applying an Industry 4.0 approach.
Description
Trabalho Final de Mestrado para obtenção do grau de Mestre em Engenharia Mecânica
Keywords
Monitorização Sistema de supervisão controlo e aquisição de dados Internet industrial das coisas Fábrica inteligente Indústria 4.0 Monitoring Supervisory, control and data acquisition system Industrial internet of things Smart factory Industry 4.0
Citation
VICENTE, Luís Filipe Catarino – Projeto de sistema de supervisão para o novo paradigma da indústria 4.0. Lisboa: Instituto Superior de Engenharia de Lisboa, 2021. Dissertação de Mestrado.
Publisher
Instituto Superior de Engenharia de Lisboa